The bottom weatherstrip (or door sweep) on the kitchen door was worn out after 8+ years of daily use. I noticed the problem when wind driven rainwater leaked under the door. The weatherstrip needs to be snug against the door threshold for a good seal, and it wears out over time as it gets worked back and forth when the door is opened and closed.
The new part cost about $9.00 from Home Depot and the repair was performed in about 10 minutes.
Worn Out Door Weatherstrip
Remove the Door
With a helper holding the door, I began by removing the door from the hinges by driving out the hinge pins with a screw driver and hammer. I laid the door on its side edgewise to inspect the bottom weatherstrip (see above photo). Be careful – my metal and glass door was heavy, weighing at least 50lbs.
Taking Measurements
Measure the length and width of the door. My door is 32 inches long and 1-3/4 inches wide.
I took a photo of the worn-out weatherstrip with my iPhone (like the above photo) to compare and match the part when shopping for a replacement at the hardware store.
Replacement Part
The replacement door bottom weatherstrip (a.k.a. doorsweep) that fits my door is a Frost King part # UDS36. I bought it at Home Depot for $8.99.
Frost King - UDS36 Replacement Door Bottom Weatherstrip
Remove the Old Weatherstrip
The weatherstrip is attached by barbed ribs that snap into grooves in the door bottom. To remove the old weatherstrip, just pull it off as shown. I put a coat of oil-based wood preservative on the exposed wood as a waterproofing agent.
Remove the Worn Out Weatherstrip
Install the New Door Weatherstrip
My door is 32 inches but the new weatherstrip is 36 inches long. It was necessary to cut 2 inches off both ends (4 inches total) because the barbed ribs are set back from the ends to fit a 36 inch door.
Score and Cut the Weatherstrip to Length
I measured the bottom door grove and trimmed the barbed ribs to fit my 32 inch wide door as shown:
Trimming the Barbed Ribs to Fit a 32 inch Door
The new weatherstrip is checked for the correct length with the door bottom. The door grooves are highlighted by the two vertical red lines.
Checking the Weatherstrip Fit with the Door
The weatherstrip snaps into the door bottom by the barbed ribs and grooves. The instructions call for a rubber mallet, but it was easy enough to smack it with the palm of my hand for a tight fit against the door bottom.
Note: The “tube and fin” design of the weatherstrip. I’m holding the “tube” between my thumb and finger. The weatherstrip should be installed with the tube side facing the outdoors. The tube acts as a compressible gasket to seal out the weather.
Attaching the New Door Bottom Weatherstrip
Here’s the new weatherstrip installed and ready for use.
New Door Bottom Weatherstrip Installed
To reinstall the door, just align the door with the hinges on door jamb and replace the hinge pins.
The door shuts snugly now and is free of air drafts and water leaks.
Take care,
Bob Jackson
October 7th, 2009 at 12:22 pm
Can you tell me which way the door bottom is supposed to face, inside or outside? You’ll notice that it is not symmetrical and I cannot tell from your photos which is the inside part of your door. thx
October 7th, 2009 at 6:18 pm
I pondered this same question when installing the new weatherstrip. The manufacturer’s instruction didn’t indicate one way or the other. The tube side should face the outdoors. I’m holding the tube part in this photo:
The reasoning is tube side of the weatherstrip is a compressible gasket that will seal against the threshold to better stop drafts.
For a premium door bottom weatherstrip, check this item by Endura Products:
http://www.enduraproducts.com/product-overview/weatherseals/door-bottom.aspx
Thanks,
Bob Jackson
November 29th, 2009 at 1:24 pm
I just bought this exact replacement door sweep after a disastrous attempt with a different style of sweep.
Can you show a picture of the threshold style that you have? After all the fins tore free coming over our threshold within 1 week with the other style, I really want to get this right.
November 30th, 2009 at 9:05 am
The problem is either:
2) the door is sagging.
Are the fins tearing away only on the handle and lock side of the door? If so, you’re door may be sagging. If the fins are tearing away more or less evenly across the door, then the weatherstrip is being severely pinched and tearing due to lack of clearance.
My door sill is very similar to this adjustable model by Endura Products at http://www.enduraproducts.com/product-overview/sills/traditional/adjustable-inswing.aspx. The cap strip on your threshold may also be adjustable by turning the screws in the threshold cap. I notice adjustable cap strips are common on the prehung exterior doors sold at Lowes, having recently installed one on my garage.
If your door is sagging, please see these remedies:
How to Fix a Sagging Door
How to Fix Sagging French Doors
Post back and let us know what you find.
Bob Jackson
November 30th, 2009 at 5:32 pm
Thanks for the info. My threshold is similar to the one pictured, but for being rounded on top.
The problem with the U-shaped replacement sweep was most definitely insufficient clearance–it was apparently intended for saddle-type thresholds. Oops!
The Stanley-style replacement is working well.