This project is continued from Part 3.
I decided to pull off and replace the damaged HardiPlank® where it met the roofline on the west face of the chimney. Recall that the siding on the north side of the chimney was previously removed in Part 3.
HardiPlank Chimney Siding Removal
The last four rows of HardiPlank were incorrectly installed against the shingles. As I pulled off the first plank, I was surprised by dark water stains on the OSB sheathing! Uh oh, this could be bad – meaning “expensive”.
After removing the bottom four rows of siding, I inspected the OSB sheathing. The sheathing has a curious wedge-shaped water stain, but was dry and solid. Oddly, the water stains stopped at the step flashing, this told me it wasn’t causing a roof leak, but something else was going on.
Notice the water lines on the step flashing where the HardiPlank used to be:
I discussed this photo with the local building inspector. He and his supervisor had two theories for what caused the water stains on the OSB siding:
Chimney Condensation Theory:
The chimney firestop (or floor) in the attic is even with the top of the water stain. The places the lower section of the chimney on the air conditioned side of the house, which is cooled and causes water to condense on the OSB sheathing in the humid summers. Basically, the lower section of the chimney sweats like a cold can of soda.
Siding Water Wick Theory:
Water is wicking it way along the HardiPlanks because it’s in contact with the roof. The water evaporates and condenses on the OSB sheathing.
Both are very plausible theories, but the water wick theory is correct because:
- Water lines are seen along the step flashing following the HardiPlank (see above photo).
- The water stains are only behind the HardiPlanks which were in contact with the roof.
- I know the roofline is above the firestop because I observed daylight shining through the nail holes after I pulled off the siding. It’s also plain from the attic photos in Part 1 the chimney firestop/floor is well below the west roofline. Therefore, the lower section of the chimney box is not on the air conditioned side of the house. This next photo illustrates the firestop and west roofline:
The chimney condensation problem should be remedied by installing new HardiPlank with the required 1 to 2 inch gap above the roof such that water isn’t wicked along the planks.
Chimney Leak Repair
At this point in the project the bottom rows of siding in contact with the roof have been removed from the north and west sides of the chimney box. The chimney leak will be repaired by:
- Remove the shingles and step flashing by the chimney.
- Install an ice and water shield between the roof deck and chimney.
- Install new step flashing and shingles.
- Install new HardiPlank lap siding.
- Caulk all joints and screw heads.
Carpentry work I can do myself, but I wanted professional roofer to do the shingle and flashing work. I hired a roofing subcontractor who’s worked on my home before and I’ve been happy with the results. The roofer supplied the Owens Corning WeatherLock® Self-Sealing Ice & Water Barrier and step flashing since it was on his truck and I didn’t need a lot of material. I bought the shingles, roofing caulk and HardiPlank Cedarmill lap siding.
The roofers began by cutting the shingles 1-1/2 tabs back from the chimney, then removed the shingles and flashing. The original roofing felt was left in place.
Aside: The chimney corner boards were replaced about about 2 years ago because the bottom of the old boards had rotted. New cedar corner boards were installed with stainless steel screws – a good decision because the screws can be loosened to slip the ice and water barrier behind the boards. I just happened to have a photo of the work from 2 years ago on my iPhone:
The stainless steel screws were simple to back out to loosen the corner boards for this repair. Had the corner boards been nailed, it would’ve been difficult to remove the nails without damaging the boards:
The Owens Corning WeatherLock® Mat ice and water shield is unrolled and cut to length.
The plastic film backing is peeled off before installing the self-stick ice and water shield.
The ice and water shield is applied between the chimney and roof deck and overlapped like roof felt to shed water. The ice and water shield seals around nails to maintain the waterproof seal. Notice the shield is slipped behind the corner boards and wrapped around upper corner of the chimney.
This project is continued in Part 5.
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