How to Install a Floodlight is continued from Part 1.
Floodlight Mounting and Wiring
After pulling new electrical cable from the attic with fish tape, about two feet of wire is left exposed.
The weatherproof flood light is a Thomas & Betts CS212WH kit. See Part 1 for details about the kit.
The kit consists of these components – not really much to it! Assembly is simple and the Thomas & Betts instructions are easy to follow.
The first thing to do is apply sealant to the plastic plugs and install the plugs in the sides of the base and the center hole in the cover. The extra holes in the base are accommodate side wiring applications using conduit. The center hole in the cover for an optional motion detector that is purchased separately.
The base is centered over the hole in the soffit and mounted with two wood screws. The NM 14/2 wire is stripped and cut leaving about 8 inches of wire exposed as shown.
Project Update / Correction
As pointed out by diligent reader “Joe” (see the Comments section below), I forgot to install a 3/8″ NM cable clamp connector in the floodlight base box to secure the cable as required by the National Electrical Code (NEC). NM clamp connectors are widely available at home improvement stores. See these other wiring projects which use an NM cable clamp connector:
The required 3/8″ NM clamp connector for the floodlight is shown here:
To install the 3/8″ NM cable clamp connector:
- Remove the lock ring and screw the clamp connector into the floodlight base until tight.
The lock ring is not needed in the thick metal base. (Aside: The lock ring is required for thin-wall steel junction boxes.)
- Insert the NM-B 14/2 cable through the clamp connector.
- Tighten the two clamp screws until snug on the cable.
Do not overtighten the clamp to avoid damaging the cable insulation and/or crushing the wires.
Interior view of the NM cable clamp connector mounted to the floodlight base box. Notice the clamp lock ring is not used or needed for the thick base box:
Now back the regular program…
The two lamp units are threaded into the cover part as shown. The two lock nuts at the base of the lamps are not tightened – leave that for later when aiming the lamps.
Tip: Remember to place the weather gasket over the wires as shown here before nutting the connections together.
The lamp wires are nutted to the electrical supply wires from the attic. I prefer to use a larger wire nut instead of the small orange nuts supplied with the kit. The wiring connections are:
- Two lamp black wires (hot) to the black house wire.
- Two lamp white wires (neutral) to the white house wire.
- Ground wire (bare) the green ground screw in the floodlight base.
Remember at this point, the NM 14/2 supply wire from the attic isn’t connected at the other end, so there’s no power on the circuit. Note – I normally wouldn’t let a fixture hang by the nutted wires as shown here, but the lamp unit is fairly lightweight and I needed both hands for the camera. I rechecked my connections before attaching the cover to the base.
Carefully fold the wires into the base, align the weather gasket with the rim and attach the cover with the provided two screws.
Wiring the 120 Volt Circuit
For the supply side connection with the house mains, I chose to wire the floodlight as a slave unit with my home automation system as described here.
Alternatively, you could install a junction box in the attic and wire the light into a simple on/off switch.
Compact Fluorescent Bulbs
I prefer the new compact fluorescent light bulbs whenever possible. The bulbs are more expensive than traditional incandescent lights, but use 2/3rds less power for the same amount of light output and last 6 years. The newer compact fluorescent bulbs give off a “warmer” light too like traditional bulbs. After replacing most of my light bulbs with compact fluorescents, I’ve noticed a real drop in my electric bill.
For the floodlights, I installed GE 47483 26-Watt (90-Watt equivalent) Outdoor Floodlights. These particular bulbs take a few seconds reach full brightness and work really well.
Aiming the Floodlights
Leave the ladder outside until dusk to aim the lights to cover the areas of interest and tighten the lock screw and lock nuts.
Copyright © 2014 HandymanHowTo.com Reproduction strictly prohibited.