This project is continued from Hail Damaged Roof Replacement: Part 3 – Attic Ridge and Box Vents.
The Type B gas roof vents for the natural gas furnace and hot water heater are replaced with the installation of the new roof. New vent caps, storm collars and flashings are installed.
Roof Gas Flue Vent Replacement
Roof leaks most often occur at penetrations in the roof, such plumbing vents (happened to me), flue vents (also had that happen), chimneys (yep, bad luck again), attic vents and skylights. That’s three (3) roof leaks in the past 6 years that I’ve owned the home! Extra care and attention is necessary for watertight seal at roof penetrations such that these are on par with the “lifetime” warranty on the shingles. If a roofing contractor doesn’t want to rework and seal the roof penetrations properly, find another roofer or be prepared for leaks!
One of the three roofing contractor proposals I received did not include replacing the gas flue vent cap, storm collar and base flashing, while the other two roofers included this work in their proposals in the spirit of preventing callbacks for warranty work. The flue vents were not a line item in the insurance adjuster’s estimate, so this item needs to be negotiated or paid for separately. That one contractor who wanted to do the job quickly by reusing the old vent flashing and caulking the nail holes? I scratched that contractor off my list. Good thing too, because that contractor was recently doing warranty work on another home on my street to replace step flashing.
Below are the old gas flue vents after the shingles have been torn off. The base flashing is bent and has nail holes. I also wonder about that thick bead of caulk around the bottom of the flashing cone. Was that to fix an old leak?
The stripped flue vent pipes are clearly seen in this photo (the OSB roof deck is being replaced to eliminate the attic box vents):
These are the old vent pipe flashing, vent caps and storm collars. The roof vent pipe flashing cones are original with the house. Not sure why there’s a thick line of caulk around the base of the cone; maybe to plug a former leak? Would you want these on your new roof?
These are the new DuraVent Type B gas vent parts: DuraCap vent cap, storm collar and steep roof flashing. The new parts cost about $75 per vent pipe – a very small fraction of the roof replacement cost. Why wouldn’t you have new flue vent flashings installed?
Hail Damaged Roof Replacement: Part 4 – Gas Flue Vents
New Type B Gas Flue Roof Vent Installation
The GAF Shingle-Mate® roofing felt (equivalent to 30 lb felt) is installed on the roof deck first. Then an oversize sheet of GAF StormGuard® leak barrier (ice and water shield) is cut and applied over the vent pipe on top of the roofing felt. The Duravent steep roof vent pipe flashing is spray painted black, slipped over the vent pipe and nailed to the roof. Shingles are installed over the vent pipe flashing as the courses are laid. The storm collar will be installed, sealed with caulk and the vent cap installed.
The new Duravent vent pipe flashing, storm collar and vent caps. The vent pipes will be spray painted black with roofing paint.
Notice the slot in the roof decking along the ridge for the ridge vents in the above photo.
Here’s a closeup of the new roof gas flue vents. The exposed nail heads at the bottom of the flashing are sealed with BASF SONOLASTIC NP1 caulk. Also notice the new ridge vent in the background:
Another view of the finished gas flue vents, ridge vent and chimney cricket on the finished roof:
Notice anything odd in the above photo? The house in the background is also having the roof replaced due to hail damage. The odd thing is the roof felt was run down the roof (from top to bottom) in violation of the manufacturers installation instructions (page 42). There is also an exposed area on the hip that never covered with roofing felt. This is what happens when a roofing contractor is in a hurry to do a job and takes short cuts where he thinks you can’t see the sloppy work. Fortunately, I hired a different roofing contractor who took the time to do the job right.
This project is continued in Hail Damaged Roof Replacement: Part 5 – Plumbing Vents.